Manufacturing organizations operate in environments defined by tight margins, complex constraints, and continuous operational risk. We help manufacturing teams embed digital and AI into planning, operations, optimization, and safety so decisions are faster, execution is consistent, and performance is sustained every day.
Our work spans the operational lifecycle, from planning and scheduling to real-time optimization, operations management, energy efficiency, and safety.
Effective production planning and scheduling sits at the core of manufacturing and refinery performance. We help organizations improve plan quality, execution adherence, and operational coordination by aligning planning models with real operating constraints.
Our approach focuses on improving visibility, synchronizing planning assumptions with operations, and creating clear, actionable instructions for execution teams.
What we support
The result is planning that reflects reality and schedules that operations can execute with confidence.
Performance monitoring is not just about dashboards—it is about creating a shared operational view of what is working, what is drifting, and where action is required.
We help manufacturing organizations define meaningful performance frameworks and implement monitoring systems that provide actionable insights to operators, engineers, and leadership.
What we support
This enables teams to track performance consistently and intervene early, before small deviations become losses.
Advanced Process Control improves stability, efficiency, and product quality by continuously adjusting process variables in response to changing operating conditions.
We design and implement APC solutions that are tightly aligned with process behavior, operational objectives, and operator workflows—ensuring that control strategies are trusted and sustained.
What we support
Our focus is not just APC deployment, but sustained performance and adoption.
Real-Time Optimization enables manufacturing units to operate closer to their true economic and operational limits by continuously optimizing decisions under changing constraints.
We help organizations design and implement RTO solutions that work in harmony with planning systems and APC layers, providing consistent economic guidance to operations.
What we support
The outcome is improved margins, better constraint management, and more resilient operations.
Operations management requires coordination across people, processes, systems, and data. We help manufacturing organizations strengthen day-to-day operational execution through digital systems that support visibility, coordination, and accountability.
Our work focuses on improving how operations are planned, monitored, and executed on the plant floor and across shifts.
What we support
This ensures operations teams can focus on running the plant safely and efficiently, not managing disconnected tools.
Safety and environmental performance are inseparable from operational excellence. We help organizations digitize and strengthen EHS processes to improve compliance, risk management, and operational discipline.
Our approach focuses on building reliable systems that support both immediate risk mitigation and long-term capability development.
What we support
The result is stronger safety culture, improved compliance, and better operational awareness.
With our extensive industry experience in Plant Operations, we understand the common challenges faced in the manufacturing industry, particularly related to uncertainty of measurement and unaccounted losses. Implementing a Mass Balance System for Production Accounting and Loss Management empowers Plant operators to tackle these issues.
The Mass Balance solution facilitates a multi-tiered analysis, offering sophisticated, adaptable, and continuous mass balance capabilities. It not only enhances throughput and yield measurement but also detects and rectifies metering inaccuracies, leading to improved work efficiency and more informed decision-making.
Our capabilities include:
Energy is one of the largest controllable cost drivers in asset-intensive operations. We help organizations improve energy visibility, accountability, and optimization across generation, distribution, and consumption.
What we support
The outcome is better energy efficiency, lower operating costs, and improved sustainability performance.
Unaccounted losses and measurement uncertainty directly impact margins and decision quality. We help manufacturing organizations implement mass balance and production accounting systems that improve data confidence and operational insight.
What we support
This enables operators and engineers to identify losses early and act with confidence.
Across all manufacturing engagements, our focus remains consistent:
We don’t deliver technology in isolation. We help manufacturing organizations build digital and AI capabilities that operations teams trust and use every day.
