Chemicals

WE BRING DEEP INDUSTRY EXPERIENCE IN PLANNING, SCHEDULING, PERFORMANCE MONITORING, ENERGY MANAGEMENT, EHS AND QA/QC FOR A CHEMICAL PLANT
Chemicals

Production Planning and Scheduling

Production planning and Scheduling play an anchoring role in the chemical industry supply chain. We offer integrated planning and scheduling solution and incorporate leading practices. Integrated approach results in faster data acquisition, improved visibility, Improved adherence to Planning targets, synchronized basis, clear action path and streamlines the flow of instructions to Operations.
Our services include:

  • Business Process Design
  • Definition of functional & non-functional requirement
  • Fit-Gap analysis and Vendor selection support
  • Integration & architecture requirements for data automation
  • Global and local linear programming model development
  • Scheduling Model development
  • Report and Dashboards development
  • Master data management

Data Validation and Reconciliation

Typical challenges in manufacturing industry revolve around the uncertainty of measurement and unaccounted losses. Production accounting and Loss management enabled by Mass Balance System can help Plant operators address these challenges.

Mass balance solution enables a multilevel analysis and provides advanced, flexible and continuous mass balance. Helps in the improvement of throughput and yield measurement identifies and corrects faulty metering, improves work efficiency, better decision making.
Our capabilities include:

  • Business Process Design
  • Definition of functional & non-functional requirement
  • Fit-Gap analysis and Vendor selection support
  • Integration & architecture requirements for data automation
  • Complex-wide and unit level mass balance model
  • Utility network balance and accounting
  • Receipts, Shipment, Tank and Blending balance
  • Production and Loss Accounting
  • Data Validation and Reconciliation
  • Report and Dashboards development
  • Model Maintenance

Performance Monitoring

Performance Management System enables the organization to define, measure and track progress towards business goals. Modern-day performance management systems are further integrated with Analytics and collaboration platforms to unlock additional value. A real-time performance management system provides actionable insights.

Our services include:

  • KPI framework design
  • Functional requirements gathering and wireframe design
  • Vendor Selection Support
  • KPI Dashboard Implementation

Energy Management

Energy costs have a significant impact on operating margins for asset-intensive industries, key challenges being lack of monitoring capabilities and real-time optimization. Integrated energy management focuses on cost-effective usage of energy across the value chain of generation, distribution, and consumption through improved demand planning, performance monitoring, and better accounting.
Our services include:

  • Assessment and benchmarking
  • Develop business case and implementation roadmap
  • Business Process Design
  • Definition of functional & non-functional requirement
  • Fit-Gap analysis and Vendor selection support
  • Develop Models

Environment, Health & Safety (EHS)

With our global expertise and team of functional experts we help organizations in their digital journey to establish and transform their processes, technologies, and capabilities with a full suite of proven EHS management services designed to optimize outcomes, reduce risk and increase efficiencies.

We enable chemical plants to optimize business performance, protect people, assets, and the environment, leverage streamlined systems, draw insightful analytics from robust data to track performance, manage critical risks and identify future trends.

Our EHS management services are designed to address short-term issues and build long-term capabilities. They include:

  • Benchmarking Organization’s maturity in EHS systems with deep stick study
  • AS IS assessment
  • Establish business and functional requirements
  • Blueprinting potential digital technologies
  • EHS Organizational improvement strategy

Areas we help organizations in digital transformation:

  • Operational Risk Management
  • Process Safety
  • Electronic Work Permit
  • Incident Management & Investigation
  • Emergency Preparedness and Response
  • Smart Personal Protective Equipment
  • Environmental Management System

Quality Assurance and Control (QA/QC)

Quality assurance and quality control (QA/QC) are two different activities that are part of quality management. QA is focussed on the process used to measure and provide confidence that quality requirements will be fulfilled, thereby preventing defects. QC is the process that ensures that the quality requirements are indeed met by identifying and correcting defects. We help you to make sure that your chemical processing plant is built to quality standards.
Our services include:

  • Benchmarking Organization’s maturity in Quality Management systems with deep stick study
  • AS IS assessment
  • Establish business and functional requirements
  • Blueprinting potential digital technologies
  • Organizational improvement strategy